• —Firstly ,put the raw material into reactor, seal the feed inlet system.
  • —Secondly, burn the fuel material( coal, wood, or natural gas ,oil ) in the combustion system. The reactor will slowly heat ,when the temperature reach around 250 degree Celsius, it will produce oil gas.
  • —Oil gas will be processed by our technology ,then to the cooling system to cold liquid oil.
  • —The gas which can not turn to liquid under normal pressure will be redirected to the combustion system instead as fuel to burn in the reactor which can help save energy. 

The waste plastic are shredded to smaller size at 1 to 3 inches cut and at the same time some of the impurities are loosened through the fast rotary impingement inside the machine and finally removed to discharge screening auxiliaries. Six (devil) to ten (10) tons of pre-treated plastic (depending on compactness of feeding) are placed inside to the rotary reactor and closed to prevent the influx of oxygen. This rotary reactor is heated up to 600⁰C for efficient cracking of the petroleum component of the plastics and evaporates continuously while thermo chemical cracking is taking effect to its original form as petroleum.

 The evaporated gas is liquefied again into petroleum fuel (known as plastic oil) through condensation process of cooling water system. Some of the light petroleum formed into methane and became none condensable, thereby returned back to heating chamber of the reactor and used as heating fuel. Plastic oil is packed with 9,500KJ per kilogram energy and could be the cleanest fuel oil with only .005% sulphur content. It has more or less 8 % less energy than conventional automotive diesel fuel and bunker oil but far better than bunker oil in terms viscosity, ash content, and emission quality.

The Pyrolysis System is a technology that has been implemented worldwide for over 40 years.  We  are  using  a  system  that  is  being  used  by  big  companies,  for  example, Carredi, that has over 400 plants installed worldwide. The top of the line machines can be  installed  to  process  24  tons  of  rubber,  plastic,  and  tires  per  day  with  very  high precision. The final products are bunker oil, carbon black, and self-sustaining gas used as fuel for the daily operation.     Calculations  were  based  upon  processing  1,000  tons  of  garbage  using  a  Trommel System that was approved by the Environmental Protection Agency (EPA). In the mining of  the  landfill,  you  can  successfully  extract  5  main  products.  Based on tests the company was able to give an estimate on the value and quality of materials extracted.       26%  to  29%  of  the  volume  is  plastics,  rubbers  and  tires  while  close  to  40%  are decomposed or decomposing matter. The rest is glass and metals.      The Pyrolysis System is a simple process.  A gigantic Trommel unit will be installed on the landfill site.  The  Trommel  will  process  and  separate  dirt,  decomposed  waste, decomposing  waste,  glass,  plastics  and  metals.  Out of 1,000 tons, 300 tons approximately of plastics, rubber and tires will be extracted from the landfill on a daily basis.

Our equipment do not emit pollution of any kind.

General Standard Pyrolysis Plant

combustion value:

10,000 kg (J/m^3)

flash point: 40°C

Waste plastic to pyrolysis can generate quality fuel with lower emission, control waste plastic  pollution. In  case  of  waste  plastic  management,  pyrolysis  is  better  alternative compared  to  incineration  or  dumping. Incineration  is  burning  of waste  which  leads  to lost  of  valuable  energy  from  polymer  waste.  Dumping of polymer waste is known to cause land pollution. By pyrolysis of polymer waste, it is possible to recover value oil from waste plastic in the form of Hydrocarbon gas and charcoal. Pyrolysis  is  a thermo chemical  decomposition  or  cracking  of  organic  material  at  elevated temperatures  inside  a  closed  chamber  where  oxygen  is  removed  and  not  allowed. Component  of  plastic  is  60-80  %  petroleum;  thereby  through  pyrolysis  technology,  the petroleum  component  of  the  plastics  could  be  recovered  instead  of  burying  in  the landfills.


Pyrolysis Plant General Flow Path

Pyrolysis Safety System

Safety System

Our system passed  United States Environmental Protection Agency (EPA) standards.

Pyrolysis is the process of molecular breakdown where larger molecules are broken down in smaller molecules. IAEC is dedicated to the pyrolysis of waste plastic to oil plant manufacturing. In case of waste to plastic oil pyrolysis, long chain polymer is broken down into smaller chains of Hydrocarbon Gas and Pyrolysis Oil. After further processing of distillation machine, this waste plastic pyrolysis oil can be changed into diesel oil which can be directly used for diesel oil generators, tractors and trucks, etc. In pyrolysis, the polymer waste is not burned; instead it is broken down into usable finished products like Pyrolysis Oil, Hydrocarbon Gas and Charcoal.

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